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Focuses on the research and development, manufacturing, and technical services of industrial cleaning equipment
Main Applications of Ultrasonic Cleaners in the Robotics Industry
1. Manufacturing and Assembly of Precision Robot Components
- Cleaning of Core Components: Precision parts such as robot joints, sensors (e.g., visual/force sensors), micro gears, and motor bearings are prone to residual cutting fluids, metal chips, or grease during processing. Ultrasonic cleaning can penetrate complex structures (such as gaps and blind holes) to ensure no residual contamination, thereby improving reliability and service life.
- Processing of Electronic Components: Circuit boards, connectors, and other electronic components may retain flux or dust after welding. Ultrasonic cleaning avoids the risk of chemical corrosion and ensures circuit stability.
- Post-Processing of 3D-Printed Parts: Surfaces of metal or resin 3D-printed robot components often have residual powder or support materials. Ultrasonic cleaning can quickly peel off these residues and improve surface smoothness.
2. Maintenance of Industrial Robots
- Oil and Rust Removal: Industrial robots in scenarios such as automobile manufacturing and welding are exposed to oil, metal dust, and other contaminants for a long time. Regular ultrasonic cleaning of robotic arms, fixtures, and other components can extend their service life.
- Cleaning of Collaborative Robots (Cobots): Robots collaborating with humans require frequent disinfection. Ultrasonic cleaning combined with mild cleaning agents (such as neutral enzyme solutions) can efficiently remove dirt without damaging surface materials.
- Removal of Residual Lubricants: When replacing lubricating oil or grease, old oil stains may affect the effectiveness of new lubricants. Ultrasonic cleaning can thoroughly remove these residues.
3. Cleaning Requirements for Special Robots
- Sterile Treatment of Medical Robots: Surgical robot instruments, endoscopes, and other devices need to meet medical-grade cleanliness standards. Ultrasonic cleaning combined with high-temperature disinfection or medical-grade solvents (such as hydrogen peroxide) can achieve efficient sterilization.
- Anti-Corrosion Cleaning for Agricultural Robots: Agricultural robots are prone to contamination by soil, pesticides, or salt. Ultrasonic cleaning can prevent structural damage caused by long-term adhesion of corrosive substances.
- Maintenance of Underwater Robots: Marine organisms (such as barnacles) or salt crystals that easily adhere to the outer shell of ocean exploration robots can be stripped off by high-intensity ultrasonic waves, thereby reducing mechanical wear.
4. Integration into Automated Production Lines
- Integration into Intelligent Manufacturing Processes: Combined with robotic arms, it realizes an integrated process of automatic loading/unloading, cleaning, and drying, improving production line efficiency. For example, in robot assembly lines, automatic cleaning units can seamlessly connect to assembly links.
- Linkage with AI Quality Inspection: After cleaning, visual inspection systems automatically judge cleanliness and feed back data to optimize cleaning parameters (such as time and temperature).
5. Environmental and Cost Advantages
- Reduction in Chemical Reagent Usage: Compared with traditional spray or immersion cleaning, ultrasonic cleaning relies on physical cavitation, which can reduce the use of strong acid/alkali solvents, conforming to the trend of green manufacturing.
- Energy Efficiency and High Performance: A single cleaning cycle is short (usually 5-10 minutes), suitable for batch processing, and reduces labor costs.
Precautions
- Material Compatibility: Some soft materials (such as rubber sealing rings) may be damaged by the cavitation effect, requiring frequency adjustment or shorter cleaning time.
- Cleaning Agent Selection: Specialized solvents should be matched according to the type of contaminants (e.g., oil-soluble or water-soluble) to avoid corrosion of robot components.
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