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Automatic Pass-through Lead Screw Cleaning Machine

Key words:

Large single tank ultrasonic cleaning machine | Slider cleaning equipment | Precision guide rail cleaning equipment | Rotary spray cleaning machine

Product Classification:

Ball Screws & Linear Guides

E-Mail:

shanghaiyingke@salce.cn

Product Consulting

I. Equipment Overview

The pass-through precision lead screw spray cleaning machine is a professional cleaning equipment designed to address issues such as residual oil stains and metal powder on the surface of precision lead screws after processing. Integrating demagnetization, cleaning, and drying functions, it is equipped with 4-meter-long loading and unloading mechanisms at both ends to realize fully automated operation throughout the entire process. This effectively improves production efficiency, ensures cleaning quality, and meets the stringent requirements for workpiece cleanliness in the precision manufacturing industry.

II. Core Functions

(1) Efficient Demagnetization

Equipped with a high-performance demagnetization device, it adopts alternating magnetic field technology to quickly eliminate residual magnetism generated in precision lead screws during processing. By precisely controlling magnetic field intensity and demagnetization time, it ensures the residual magnetism of lead screws meets industry standards, preventing residual magnetism from adsorbing metal debris and affecting subsequent assembly and performance.

(2) Deep Cleaning

Multi-directional Spray System: Multiple sets of high-pressure spray nozzles are arranged inside the equipment to form a three-dimensional cross-spray network, 冲刷 the surface of lead screws at 360° without dead angles. For stubborn stains such as oil and metal powder, it achieves strong stripping and efficient dissolution with the help of special cleaning fluid.
Circulating Filtration System: The cleaning fluid is recycled after multi-stage filtration, effectively separating impurities and oil stains, extending the service life of the cleaning fluid, reducing usage costs, and minimizing waste liquid discharge.

(3) Rapid Drying

Adopting hot air circulation drying technology, it generates strong and uniform hot air flow through high-temperature-resistant fans and heating devices. During the transmission of lead screws, it quickly evaporates residual surface moisture, avoiding water stain residues and rust risks, and ensuring workpieces are dry and clean.

III. Automation System

(1) Intelligent Loading and Unloading

The equipment is equipped with 4-meter-long automatic loading and unloading mechanisms at both ends, which can seamlessly connect with production lines. Through the collaborative work of robotic arms, conveyors, and sensors, it realizes automatic grabbing, conveying, and positioning of workpieces, significantly reducing manual operation intensity and errors, and improving production continuity.

(2) Fully Automatic Control

Equipped with a PLC intelligent control system, it supports users to customize cleaning parameters such as demagnetization time, spray pressure, drying temperature, and conveying speed. The system monitors equipment operation status in real-time and is equipped with fault diagnosis and alarm functions to ensure stable and reliable operation of the equipment.

IV. Equipment Advantages

High-Precision Cleaning: Meets the surface cleanliness requirements of precision lead screws, ensuring product processing accuracy and quality stability.
Efficiency and Energy Saving: Automated operation reduces manual intervention; circulating filtration and hot air recovery designs lower energy consumption and consumable costs.
Safety and Reliability: Equipped with multiple safety protection devices such as leakage protection, overheating protection, and emergency stop buttons to ensure the safety of operators and equipment.
Easy Maintenance: Modular design facilitates daily maintenance and overhaul; key components adopt high-quality materials to extend equipment service life.

The above introduction covers the core functions and advantages of the equipment. If you would like to learn more about technical parameters, applicable industries, or other information, please feel free to let me know.

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